Live and on film

At the European Woodwork Show last month, Mark Harrell and I gave a short presentation both days about the new Bad Axe Luthier’s Saw, talking about design and development of the saw, the specification, and how the saw performs in use. Dr Moss kindly captured the Sunday presentation on film – click on the play button below.

I also managed to escape my booth for a few minutes to watch Michael Auriou demonstrate hand stitching a rasp. Michael is a true craftsman, and makes something as complex as rasp stitching look effortless. Here’s a quick video of Michael in action:

A celebration of craft and community

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Woodwork shows are a strange thing when you’re an exhibitor – the months of build up and anticipation which feel like they may never end, the show itself then disappears in a blur of faces, talk about woodcraft, old friends reunited and new friendships forged. And then the bittersweetness of breaking down your stand at the end of the show, amongst fond farewells. All this was all the more so given that EWS 2017 was the final European Woodwork Show (although Classic Hand Tools have said that they may be planning a series of smaller shows going forwards).

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The Apprentice enjoyed her time at EWS

This was my second time a EWS, and the show itself was fantastic. The breadth of exhibits was astounding, and a family atmosphere pervaded Cressing Temple, with something guaranteed to appeal to visitors of all ages (the Apprentice particularly enjoyed the heavy horse as well as the chainsaw carving).

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Vic is a good buddy, and a hilarious neighbour to have at a show like this. Never a dull moment, honestly.

My stand this year was between Derek Jones and Vic Tesolin (I know, a tough neigbourhood), which ensured plenty of banter and hilarity throughout the course of the weekend.

 

Although I didn’t have much chance to stray away from my stand for long, it was great to catch up with so many friends who I only ever seem to see at woodwork shows, and to meet Instagramers, and readers. Thank you to everyone who took the time to stop by my stand and say hello, and talk about lutherie, furniture making, the John Brown book, and of course the Bad Axe Luthier’s Saw. As promised, I had plenty of spare fretboards on hand and it was great to see people with no experience in lutherie trying their hand at slotting a fretboard. Mark Harrell and I also gave presentations on the luthier’s saw both days – I managed to get these recorded so will upload one of them to the blog as soon as I’ve had chance to check the recordings over.

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With Mark Harrell and Susie Chillcott – the three of us worked on the R&D for the Luthier’s Saw for three years.

When you combine good friends and musical instruments, it is never long until you find youself in the middle of a jam session. One of the highlights of the weekend was Sunday morning, when Anne revealed she had bought a mandolin with her. Without a second thought, we opened the show with an impromtu hour long jam session, running through bluegrass standards, as well as some alt country deep cuts by Turnpike Troubadours, Ryan Adams, Old Crow Medicine Show, and Whiskeytown. Enormous fun, and something which will hopefully happen again at a future show. We closed out the Sunday evening with a final jam, this time joined by Ryan Saunders on vocals.

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Jamming with Anne.

Whenever I go to a show I always keep my eye peeled for a tool to add to my tool chest to commemorate the show. My only requirements are that it must be useful, and something which I wouldn’t be able to just order or pick up in the normal course of events. EWS must have had a boxwood smoother vibe going on, because I ended up bringing home two boxwood smoothing planes. The first is a minature boxwood smoother made for me by my good friend (and father of the Nut Saver) Bern Billsberry – Bern had mentioned last December that he was going to make a run of these and I asked to be put on the waiting list. On the Saturday morning he presented me with No.1 of this run of planes. This plane is not just a curiou – as well as being tiny, it works really well and will be invaluable for shaping guitar braces.

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A pair of very special boxwood planes

My second plane of the weekend came when I was visiting Oliver Sparks‘ stand before the show opened (a dangerous move, I know). I have admired Oliver’s work since we met at EWS 2015, and he and Molly are just the best people. While looking over Oliver’s stock of gorgeous planes, I came across a gorgeous boxwood thumbplane with new old stock iron. I have a real weakness for thumbplanes and this was at a very keen price point, so I snapped it up without hestitation. The plane works as well as it looks, with incredibly crisp craftsmanship (there is a reason Oliver is one of the leading lights of British plane making) and I’m sure it will be a mainstay of my tool chest for many years.

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See the look in my eyes? That’s the look of a man about to buy a boutique plane.

But as wonderful as the tools were, the real joy of Handworks was the sense of community, friendship, and a shared enthusiasm for the craft (and the jam session, obviously!). Shows like this always offer new (and unexpected) opportunities, and I’ll be posting more as events unfold. A final word of thanks must go to the Over the Wireless Street Team – those dedicated souls who wore OtW tees over the weekend. Anne, Doug, and Bern (and of course Dr Moss, Dad, and the Apprentice), I salute you.

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With Megan and Anne – the American contingent was out in force this year!

European Woodworking Show 2017 – this weekend

Here’s your friendly reminder that the European Woodworking Show is taking place this weekend (16 and 17 September) at Cressing Temple in Essex. I will be there both days talking about progress on the John Brown book for Lost Art Press, furniture making and lutherie.

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I will also be demonstrating the new Bad Axe Luthier’s Saw by slotting fretboards a-plenty over the weekend. Mark Harrell of Bad Axe will be joining me for a presentation at 12pm on both days and we will talk about the design process and development of the Luthier’s Saw (and I’m sure Mark will be pleased to answer any other saw-related questions you may have). Mark is a super knowledgeable woodworker and saw maker, and I’m honoured to have him on my stand for these presentations.

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I will also have OtW stickers (¬£3 for a pair) and t-shirts (¬£15 each), so if you’ve wanted some OtW apparel but have been holding off, now is the time. I’ll also be doing a free give-away for people who wear their OtW tee at the show, so if you already have a tee (and there are a fair few of you out there who do) then show your allegiance!

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Please do stop by my stand to say hello and chat about woodwork (or anything else). This promises to be a great show, and I’m looking forward to catching up with old friends and readers. Just look out for the OtW banner!

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Don’t fret, just keep slotting – the Bad Axe Luthier’s Saw on test

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The new Bad Axe Luthier’s Saw

I find it hard to believe that I first floated the idea of a dedicated luthier’s saw to Mark Harrell three years ago, in many ways it feels like the conversation started much more recently than that. Slotting fret boards for guitars (and other fretted instruments) is one of the most critical stages of a build, determining whether the instrument will intonate properly. For all of the jigs on the market to help locate the cut at the correct point of the fret board, I’ve never understood why, or been satisfied with, the proliferation of cheap saws to make these most critical of cuts. And so I decided to reach out to the best saw maker I know and see if he was interested in giving luthiers a high quality saw which could handle fret slotting duties as well as other fine cross-cut work.

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That conversation ended up lasting two years as specifications were circulated, adjusted, and ideas tested. We welcomed good friend and fellow luthier Susan Chillcott to the conversation, and continued to work through exactly what the specification for a fret slotting saw would look like. A protoype arrived on my workbench in March 2016, followed by the first production model in August 2016. And testing continued.

This is a test (this is very testing)

The best way to really get to grips with a tool is to live with it and test it on real life projects and in as many different applications or circumstances as possible. And here is what I found interesting – although the Bad Axe Luthier’s Saw was intended for fret slotting and other fine lutherie work, I’ve found myself reaching for it repeatedly for furniture work too. The depth stop was a real boon when cutting out the stopped dados in my School Box, and again came in handy when defining the tenon shoulders for the legs of my staked saw benches. So although this is marketed as a “luthier’s saw”, it is far more versatile than that, and is perfect for anywhere that a very fine furniture grade cross cut is desirable.

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The Primary Mission

And yes, it slots fret boards too. Far better than any of the cheap (read: disposable) fret slotting saws I’ve used in the past. Mark’s skill in sharpening saws is no secret, and the luthier’s saw has been sharpened to perfection. The saw has that familiar Bad Axe balance of aggression and precision, requiring only a couple of strokes to cut to the appropriate depth for fret wire, and despite the aggression it still leave behind a complete absence of blowout on the exit side of the kerf. In fact, this saw leaves the cleanest kerf I’ve seen on a fret slotting saw, by some measure. And that hammer-set kerf has been dialled in to deliver a 0.022″ kerf for most modern fretwire tangs. On a precision tool like this, getting the fine details right is the difference between a saw that works, and something that looks pretty but will stay on the shelf. Bad Axe have got all of the details right, and this saw is a workhorse which will stay in my tool chest until I’m ready to hang up my apron for the final time.

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Slotting a maple fret board

The open tote feels identical to my Bad Axe dovetail saw, and fits the hand perfectly with no hard transitions, flats or corners to cause fatigue, leaving you free to concentrate on the cut and not on the saw. Mark also did a great job on improving the plastic depth stop used by other fret slotting saws. The Bad Axe depth stop is substantially thicker than the plastic alternative used by other manufacturers, which gives a greater surface area to register on the workpiece, and instead of standard acrylic commonly seen, uses a Polyethylene polymer with a high lubricity. The difference is instantly noticeable – when you bottom out of the cut the depth stop glides across the work piece without catching or scuffing, preventing the saw from sinking deeper and leaving no mark on the work. The brass thumbscrews cinch down authorititvely and in many months of testing I never felt the deth stop slip in use.

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There are many ways to slot a fretboard, and many jigs which claim to make life easier. I recently took the plunge and ordered a fret slotting jig from Tony Wright, an engineer and luthier of 28 years, and the brains behind Necx Products and Lakestone Guitars. This is the same jig as we used in Totnes, and is the perfect pairing for the Bad Axe Luthier’s Saw. Most jigs rely on a guide board and locating pin arrangement to deliver the saw at the right location for each fret slot. This ties the user to just the scale lengths the jig manufacturer supports, and also requires additional cost (not to mention storing additional guide boards) if you want to build to a different scale length. In contrast, Tony’s fret slotting jig uses a vernier scale and a free moving carriage to move the saw along the fretboard, so any scale length can be cut without the need for additional accessories.

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The vernier scale enables the user to precisely locate the saw for each cut

As a combination, this really cannot be beaten. The fine gearing of the carriage assembly on the jig means that the Bad Axe saw can be positioned by increments of 0.1mm before making the cut. When you have an incredibly precise saw, you only get the benefit of that precision when you can be targeted about where it is deployed. Having moved the carriage to the right location the carriage locks down tight with a large brass knob, and the cut can be made. All in all, a fret board can be cut with absolute precision in little more than 30 minutes.

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The carriage locks down to prevent the cut from wandering

European Woodwork Show

I will have the Bad Axe Luthier’s Saw and the fret slotting jig with me at the European Woodwork Show next month, as well as a supply of fret boards. If you would like to have a go at slotting a fretboard do stop by and say hello.

The Luthier’s Saw is now on the Bad Axe website and is available for order.

Disclosure: I assisted Bad Axe in the design and development of the Luthier’s Saw, and my sole payment for that work is the saw pictured above. I receive no commission or payment based on future sales of the saw, and no payment¬† for writing about the saw. All content on Over the Wireless about the Luthier’s Saw is my own unbiased opinion.

On Why the Only Way really will be Essex this September

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Look out for the new OtW banner

The European Woodwork Show is now only two months away, so I thought it was time to order an Over the Wireless banner so that my stand is easily spotted (and it brightens up the ‘shop for the rest of the year).

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The Bad Axe luthier’s saw is the first high-quality saw designed specifically for fret slotting. Come and see it in action, and discuss the design process with myself and Mark Harrell

I’ve been giving some thought as to how to make the show memorable, so here is the plan. Over the course of the weekend I will be giving practical demonstrations of the new Bad Axe luthier’s saw in action, slotting some nice maple fretboards. This is the first public showing of the luthier’s saw in the U.K, and so I am very pleased to annouce that Mark Harrell of Bad Axe Tool Works will be making a special guest appearance during the weekend and we will be talking about the design process of the luthier’s saw. I’ll announce the times when Mark will be joining me in September. So, if you want to see one of only two examples of this saw currently in the U.K, and talk about how we designed the saw, then stop by my stand. I’ll also be talking about The Life & Work of John Brown, Welsh Stick Chairs, lutherie, furniture making, and anything else that you good people want to chat about.

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I will have OtW decals and tees on sale

Following Handworks it feels like no show is complete without stickers, so I will have OtW decals available, as well as some t-shirts (if you would like to order a tee for collection at EWS, or can’t come to the show and want one posted out to you, drop me a line in the comments).

Finally, to round out the experience I’ll have a guitar with me, my Anarchist’s Tool Chest, and the Apprentice.

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European Woodwork Show 2017

Spring is finally here, which means that the woodwork show season is now kicking into gear. As well as attending Handworks next month, I am pleased to announce that I will also be exhibiting at the European Woodwork Show in September. EWS 2015 was a wonderful event with lots of really interesting demonstrations and stands, as well as a fantastic community spirit. What made the last event so memorable for me personally was the number of readers, both on the blog and F&C, as well as members of the Instagram woodwork community, who stopped by to say hello and to have a chat about woodwork.

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EWS 2017 promises to be even better, with a bumper crop of stands including Chris, Megan (for the first time!), Vic, Bill Carter, Skelton Saws, Deneb from Lie-Nielsen, and many more. I will also have the Apprentice with me, and will be working on my current guitar build throughout the weekend. Do stop by my stand and say hello!

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Moving forwards in reverse: 2016 in review

Somehow it is January yet again. I’m not sure where 2016 went – the past 12 months have disappeared in a blur, and it seems like only yesterday that I was writing my 2015 round up. Every year goes by quicker than the last, and fatherhood has only accelerated that feeling. I’m a lot less sleep deprived than I was 12 months ago (the Apprentice has now been sleeping through the night since August) which definitely makes reflecting on the past year a whole lot easier.

First off, let’s get the important stuff out of the way. No year is complete without a mix cd of the best new songs, and a list of top 5 albums, so here are my top picks (in order):

  1. Real – Lydia Loveless
  2. A Sailor’s Guide to Earth – Sturgill Simpson
  3. Case/Lang/Viers – Neko Case, KD Lang, Laura Viers
  4. A Moon Shaped Pool – Radiohead
  5. Skeleton Tree – Nick Cave & The Badseeds

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The finished pair of saw benches

A year at the workbench

Although I didn’t set out last January to have any kind of theme to my woodworking, looking back it feels very much like 2016 was a year of doubling down on fundamental techniques, and embedding a solid handcraft practice to my work. So I built two Packing Boxes and a School Box from The Joiner & Cabinet Maker (only the chest of drawers to go now!) and a pair of staked saw benches from The Anarchist’s Design Book, as well as  Moxon vise. Little did I know how important staked chairmaking was going to become when I settled on that particular saw bench design.

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There wasn’t much in the way of lutherie last year – the parlour guitar was put to one side so that I could start the Mysterycaster commission, and also so that I could work on the furniture projects.I will return to the parlour guitar, and the Mystercaster is a priority for 2017. But lack of lutherie aside, I’m really pleased with the selection of projects I worked on over the past 12 months – I am definitely feeling the benefit of spending much of the past year focusing on those all important fundamental skills (although there is always more to learn, and more practice to have). An epic build like an acoustic guitar can be very rewarding, but there is something very satisfying about working through projects that take a shorter period of time. Maintaining a balance of short projects and longer-term builds is something I’m going to try and do going forwards.

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I didn’t manage to get to any classes in 2016, but I did take a trip to Forge de Saint Juery, which was a wonderful experience and one that I highly recommend. After nearly two years of discussion and design between myself, Mark Harrell, and Susan Chilcott, the Bad Axe Luthier’s Saw was finally unveiled, and I’ve thoroughly enjoyed testing one of the first production models at my workbench.

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The Bad Axe luthier’s saw – being involved in the design process for this has been a wonderful experience

In terms of writing, Over the Wireless more than doubled readership from 2015, and I was grateful to feature interviews on the blog with some really important members of the woodwork community, including Joshua Klein, James McConnell, Brian Clites, and Kerryn Carter. I was also honoured to write the inaugural post for the “Perfect in 1000 words” for the Daily Skep (thanks Jim!). Furniture & Cabinet Making published nine of my articles last year, including the Dancing About Architecture series, which are two of my favourite pieces of writing to date. The June edition of Popular Woodworking  also carried my feature on Karl Holtey, which was a real thrill. But the big writing development of 2016 still has to be the Life and Work of John Brown. This is a hugely important project and one that I am entirely humbled to be part of.

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So 2016 was quite eventful, although I’m quite sure that by many people’s standards that would rather quiet (and in no way do I want this round-up to appear self congratulatory).

…and the next 12 months

And now for 2017 (which  to be perfectly honest still sounds like the future to me). What does the next 12 months have in store? Well the main focus of my attention for much of the next two years will be on the Life and Work of John Brown – there is a great deal of research to do, many interviews to be undertaken, not to mention chairs to be built. But it is going to be great fun, and I’ll be posting as much as I can on Over the Wireless throughout the process. I’ve also got a number of articles slated for Furniture & Cabinet Making, and which I’ll be announcing in due course.

But what about the next 12 months at the workbench? Well, I’m going to be brave and nail my colours to the mast right now. The projects which I’ve got lined up for 2017 are as follows:

  1. The Police Man’s Boot Bench – a furniture commission I actually started today (new year, new build. It seemed appropriate);
  2. Staked Work Table from the Anarchist’s Design Book; and
  3. The Mysterycaster.

So now, if I don’t manage to complete those builds this year, you dear reader, have a full licence to tell me to get my act together.

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Finally, after a year of no courses or shows, I’m looking forward to travelling a little more and connecting with the wider woodwork community. So I’ll be at Handworks in Iowa this May, and then at the European Woodwork Show at Cressing Temple in September. Over the past two years woodwork has been defined for me by the community, and I can’t wait to see many good friends and readers at both events.

So, Happy New Year. And thank you to everyone who has read a blog post or magazine article, or commented on a photo on Instagram. This community is so important to what I do, and the past 12 months would not have been half as rewarding without you good people.

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Hopefully 2017 will involve more father-daughter trips to the timber yard