The fun stuff draws closer

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Laying out the shelves to avoid bad knots and splits

I had a final push this weekend to finish dimensioning the main components for the boarded bookcase (the sides and shelves), ready for cutting joinery. This largely consisted of bringing the shelves down to the required width, and trimming all parts to final length. All straight forward stuff, although as with every step of this build I’ve found the hard maple means that every process takes longer and requires more frequent sharpening.

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Shooting the ends square

I chose to dimension the shelves to their final 12.5″ width before triming to length as this meant that I had less end grain to trim. When carrying out the same process on multiple components I prefer to undertake each  step for all of the parts before moving onto the next step. Here, that involved first planing a reference edge square and straight with the No8 jointer for all the shelves, and then marking the width with the Hamilton panel gauge, after which I ripped the excess width with my Disston D8 and then finished up with the No8 jointer plane. Batching up the steps across each board made for a very efficient process, instead of moving thorugh the full operation for the first board, and then starting again for the second and so on.

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Once the shelves were down to width I shot one end of each square using the new shooting board, and then using that end to then measure the final length and mark off the opposite end. I trimmed the excess waste using a hybrid filed tenon saw – the shooting board makes a very efficient bench hook for wide pieces which my standard bench hooks would struggle with, and then shot the end square with the Lie-Nielsen No51. The new shooting board worked very well – the track keeps the plane travelling true with minimal friction, and the fence mechanism is solid and reliable. Shooting end grain square is a critical step, but can feel like a real chore if your shooting board is fussy or unreliable, but after putting in an extended shooting session, I’m pleased to report that the Veritas hardware feels reliable and sturdy (this is not an ad – I paid full price for the hardware, etc). Having a 24″ square shooting board has also proved to be very useful for these larger pieces – yes it is overbuilt, but I doubt I’ll ever find myself complaining that the desk does not support the workpiece sufficiently.

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Dimensioned and ready for joinery

Once the shelves were dimensioned I then trimmed the sides to final length using the shooting board. These components are now lying in stick ready for the joinery to be cut. While that stack of boards doesn’t look like much, it has been a fair amount of work to glue up 6 panels and dimension them all by hand, especially in unforgiving hard maple. I’m looking forward to the fun stuff coming up (joinery!), and then gluing up the main structure of the bookcase.

2 thoughts on “The fun stuff draws closer

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