Roubo Is Coming… Part 6


Cutting a small notch to the waste side of the layout line gives the saw a good starting point

And then there were two! Both leg sub-assemblies (each consisting of a pair of legs connected by a short stretcher) are together and looking good and square. I’ve also cut the tenons for the long stretchers and roughed in the corresponding mortises with the bit and brace. All that stands between me and a completed undercarriage is a fair amount of chisel work to pare the remaining four mortises square. So the end of this stage of the build is coming into sight.


Cutting the tenons on the long stretchers – establishing a good saw kerf all the way round the tenon will guide the saw

Repeating any process results in efficiencies and more accurate techniques. Cutting the tenons is quick work with a decent tenon saw, even in oak, so there is not much time to be saved on this process. There have been improvements in accuracy across these eight tenons. Accuracy is something that you develop with muscle memory and educating your eye, and while the first set of tenons didn’t require much in the way of tuning, with the second set I’ve been riding the layout line much more comfortably and accurately. Where tenons have needed a little tuning, the large router plane has provided an efficient and repeatable way to remove any inconsistencies or bumps from the tenon cheeks.


Paring the baseline for a “first class cut” on the tenon shoulder

My work hasn’t involved too much mortise and tenon construction to date (the Anarchist’s Tool Chest, and Saw Cabinet are the standout examples), but this is a really useful and enjoyable joint to use, and now that I’ve tuned my eye in, I want to keep cutting big beefy tenons. Fortunately there is still the joinery to secure the legs to the bench top, so I’ll be getting more practice at oversized mortise and tenon joinery later in the summer (with an added Roubo-flavoured twist).


For a burly and aggressive timber framing saw, the Bad Axe Roubo Beastmaster leaves a remarkably clean surface

Next I will be pressing on with the remaining four mortises, and fitting the vise hardware before turning my attention to processing the slab top. There’s still lots to get done, but slowly a bench is emerging from this pile of oak.


To completed sub-assemblies – the long stretchers will connect these into a complete undercarriage



1 thought on “Roubo Is Coming… Part 6

  1. Pingback: Roubo Is Coming… Part 13 | Over the Wireless

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